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Material Safety Data Sheet: Copper-Calcium Alloy

Identification

Product Name: Copper-Calcium Alloy
Synonyms: Copper-Calcium Master Alloy, CuCa
Recommended Use: Metal alloying, foundry applications
Manufacturer: Refer to supplier contact information
Emergency Phone Number: Refer to supplier emergency contact
Product Code: Varies by batch and form
CAS Number: 7440-50-8 (Copper), 7440-70-2 (Calcium)

Hazard Identification

Classification: Skin irritant, serious eye irritant, hazardous to aquatic environment (chronic, acute)
Signal Word: Warning
Hazard Statements: Causes skin irritation; causes serious eye irritation; harmful if inhaled; may cause respiratory irritation; toxic to aquatic life with long-lasting effects.
Pictograms: Exclamation mark, environment
Precautionary Statements: Avoid breathing dust or fumes; wash thoroughly after handling; use only outdoors or in well-ventilated area; avoid release to the environment.

Composition / Information on Ingredients

Copper: 80% to 99% by weight
Calcium: 1% to 20% by weight
Impurities: Trace amounts of lead, iron, nickel, zinc, silicon depending on source
Mixture Name: Copper-Calcium Alloy
Form: Solid (granules, bars, rods)

First Aid Measures

Inhalation: Move affected person to fresh air; seek medical attention if symptoms persist such as coughing, shortness of breath, throat irritation.
Skin Contact: Remove contaminated clothing; wash skin thoroughly with soap and water; consult a doctor if irritation or rash appears.
Eye Contact: Rinse cautiously with water for several minutes; remove contact lenses if present and easy to do; continue rinsing; obtain medical attention if irritation persists.
Ingestion: Rinse mouth, do not induce vomiting; get medical help immediately if feeling unwell or if large amounts swallowed.
Symptoms/Effects: Irritation of skin, eyes, respiratory system; possible metal fume fever with prolonged exposure.

Fire-Fighting Measures

Extinguishing Media: Use dry chemical powder, dry sand, or Class D extinguishers for metal fires; do not use water or foam.
Hazards from Combustion: Produces toxic oxides of copper and calcium; fumes and smoke may contain irritating or corrosive compounds.
Firefighter Protection: Wear full protective clothing and self-contained breathing apparatus; keep a safe distance from fire.
Special Procedures: Cool surrounding containers with dry agents if exposed to fire; contain runoff if possible.

Accidental Release Measures

Personal Precautions: Evacuate nonessential personnel; use personal protective equipment including gloves, goggles, and respirator if ventilation inadequate.
Environmental Precautions: Prevent entry into waterways, sewers, basements, or confined areas; notify authorities if material contaminates environment.
Containment Methods: Isolate spill area; scoop up spilled material into suitable containers using non-sparking tools.
Cleanup Procedures: Sweep or vacuum up material; avoid generating dust; dispose of in accordance with local regulations.
Disposal of Contaminated Material: Treat as hazardous waste; follow disposal considerations below.

Handling and Storage

Handling: Avoid contact with eyes, skin, and clothing; prevent dust or fume formation; use in a well-ventilated area; ground all equipment for static discharge.
Storage: Store in tightly closed containers in a cool, dry, well-ventilated area; keep away from acids, moisture, oxidizers, and combustible materials; segregate from incompatible substances.
Other Precautions: Use only tools and equipment rated for alloy handling; maintain good housekeeping to prevent accumulation of dust or scraps.

Exposure Controls and Personal Protection

Exposure Limits: OSHA PEL for copper fume: 0.1 mg/m3; OSHA PEL for calcium metal: not established; consult ACGIH and NIOSH for guidance.
Engineering Controls: Local exhaust ventilation; enclosed handling systems where practical; eye wash stations and safety showers recommended.
Personal Protective Equipment: Protective gloves (nitrile, rubber), safety goggles or face shield, flame-resistant clothing, approved respirator if dust/fume present.
Hygiene Measures: Wash hands before eating or drinking; do not eat, drink, or smoke in work area; remove contaminated clothing immediately.

Physical and Chemical Properties

Appearance: Silver-gray to golden metallic solid (bars, rods, granules)
Odor: Odorless
Melting Point/Range: 900–1084°C (dependent on composition)
Boiling Point: Copper: 2562°C, Calcium: 1484°C (not directly relevant for alloy)
Density: 8.4–8.9 g/cm3
Solubility in Water: Insoluble
Vapor Pressure: Negligible at room temperature
pH: Not applicable
Flash Point: Not applicable
Evaporation Rate: Not applicable
Upper/Lower Flammability Limits: Not determined for alloy
Partition Coefficient (n-octanol/water): Not determined
Auto-ignition Temperature: Not applicable

Stability and Reactivity

Chemical Stability: Stable under recommended conditions of handling and storage
Reactivity: Reacts with strong acids; generates hydrogen gas when in contact with water or moisture; may react with oxidizers to create heat
Hazardous Reactions: Exposure to water may result in formation of flammable/explosive hydrogen gas
Hazardous Decomposition Products: Copper oxides, calcium oxides, hydrogen gas
Conditions to Avoid: Exposure to water or moisture; open flames; incompatible materials such as acids and oxidizers.

Toxicological Information

Acute Toxicity: Inhalation of dust or fumes can cause irritation to lungs and possible metal fume fever; ingestion may lead to nausea, vomiting, abdominal pain; skin and eye exposure causes irritation.
Chronic Effects: Prolonged or repeated exposure to copper dust or fumes may cause respiratory tract irritation, liver and kidney damage; calcium dust exposure may result in local tissue injury.
Routes of Exposure: Inhalation, skin contact, eye contact, ingestion
Sensitization: Not a known sensitizer but may aggravate existing allergies or asthma.
Carcinogenicity: Copper and calcium are not classified as carcinogenic by IARC, NTP, or OSHA.
Reproductive Toxicity: No known reproductive hazards.
Target Organs: Respiratory system, skin, eyes, gastrointestinal tract.

Ecological Information

Aquatic Toxicity: Toxic to aquatic life in both short- and long-term exposure due to copper solubility in water; calcium compounds may raise pH, impacting aquatic organisms.
Persistence and Degradability: Metallic copper and calcium are not biodegradable; persistent in environment.
Bioaccumulation Potential: Copper may accumulate in aquatic organisms; calcium less likely to bioaccumulate.
Soil Mobility: Limited mobility in soil; particles may remain near release point for extended periods.
Other Information: Do not allow material to enter drains, watercourses, or soil; authorities should be notified if environmental contamination occurs.

Disposal Considerations

Waste Management: Dispose of in accordance with local, regional, national, and international regulations for hazardous waste.
Recommended Disposal Methods: Recycle material if possible via approved metal recyclers; unused material and process residues considered hazardous waste.
Containers: Empty containers retain product residues; handle with care and dispose through certified waste management companies.
Regulatory Waste Codes: Check federal, state, and local listings for alloy classification.

Transport Information

UN Number: Not regulated under UN Recommendations for Transport of Dangerous Goods in solid, stable form; if powder or damp, consult specific regulations.
Proper Shipping Name: Metal Alloy, Non-Hazardous (if solid and stable); may be regulated as hazardous if in powder or wetted condition.
Transportation Hazard Class: Not classified as dangerous good when shipped as a solid
Packing Group: Not applicable for bulk solid
Labels Required: None for stable, solid alloy; consult regulations for specific routes or countries
Special Precautions: Prevent dust or powder formation during handling and transport; segregate from acids, oxidizers, and moisture.

Regulatory Information

TSCA Status: All components listed or exempted
OSHA Hazard Communication: Meets criteria for hazardous chemical
SARA Title III: Copper subject to reporting under Sections 311/312 and 313;
REACH Status: Components registered; consult local supplier for registration status
Canadian WHMIS: Classified as hazardous material
EU Classification: Dangerous for environment, irritating to skin and eyes
Other Regulations: Compliance required with all local, regional, and international health, safety, and environmental regulations applicable to metal alloys and hazardous materials.