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Material Safety Data Sheet: 2,2-Bis-4,4-Bis(Tert-Butylperoxy)CyclohexylPropane (≤ 22%), Diluent Type B (≥ 78%)

Identification

Product Name: 2,2-Bis-4,4-Bis(Tert-Butylperoxy)CyclohexylPropane with Diluent Type B
Chemical Family: Organic peroxide
Formula: C31H54O4 (active component)
CAS Number: 3006-86-8 (active ingredient)
Intended Use: Polymerization initiator and cross-linking agent for plastics and rubbers
Supplier Information: Emergency contact numbers, address, and responsible department
Recommended Restrictions: Industrial use only
Synonyms: Peroxide initiator blend, Di(peroxy)cyclohexyl-propane
Other Identifiers: Specific trade names, product codes as applicable
Emergency Telephone: Specific poison center or manufacturer's hotline

Hazard Identification

Classification: Organic peroxide, Type E (self-reactive), eye irritant, skin sensitizer, combustible under certain conditions
GHS Label Elements: Flame and exclamation mark pictograms, signal word: Danger
Hazard Statements: Causes serious eye irritation, may cause allergic skin reaction, may cause fire if heated, may decompose explosively at elevated temperatures
Precautionary Statements: Avoid contact with eyes, skin, and clothing. Keep away from heat sources, open flames, and hot surfaces. Use explosion-proof equipment. Prevent release to environment. Wear eye and face protection. Use gloves and protective clothing.
Other Hazards: Product may accumulate static charge. Dust or mist inhalation is harmful. Mixture contains volatile organic compounds from diluent.

Composition / Information on Ingredients

Main Ingredient: 2,2-Bis-4,4-Bis(Tert-Butylperoxy)CyclohexylPropane at ≤ 22%
CAS No. (Active): 3006-86-8
Diluent Type B: ≥ 78%, proprietary blend of hydrocarbons (usually phthalate esters or mineral oil)
Other Trace Components: Stabilizers, antioxidants (proprietary and/or supplier disclosed)
Impurities: Small amounts of related peroxides or degradation products, amounts subject to supplier formulations

First Aid Measures

Inhalation: Move affected person to fresh air, monitor breathing, seek medical help for symptoms like coughing, shortness of breath, or headache.
Skin Contact: Remove contaminated clothing immediately. Wash skin with soap and water. Seek medical attention for persistent irritation. Wash affected clothing before reuse.
Eye Contact: Rinse eyes cautiously with water for several minutes. Remove contact lenses if present and easy to do. Continue rinsing and get medical attention.
Ingestion: Rinse mouth. Get prompt medical advice. Do not induce vomiting.
Most Important Symptoms/Effects: Eye redness, skin sensitization, respiratory symptoms if inhaled, gastrointestinal upset, headache, and drowsiness from diluent.
Notes for Doctor: Symptomatic treatment. Watch for delayed effects from peroxides. Treat as hydrocarbon exposure if significant ingestion of diluent occurs.

Fire-Fighting Measures

Suitable Extinguishing Media: Water spray (never a direct jet), foam, dry chemical powder, and carbon dioxide
Unsuitable Media: Do not use direct water jet as it may spread the product.
Specific Hazards: Product decomposes to release flammable and toxic vapors (e.g., carbon monoxide, carbon dioxide, ketones, acetic acid). Mixture may burn fiercely under certain conditions.
Special Protective Equipment for Firefighters: Self-contained breathing apparatus, full protective gear, avoid smoke inhalation.
Firefighting Advice: Evacuate area, cool containers with water, remove containers from risk if safe, do not breathe dust/fumes/vapors.
Explosion Sensitivity: Product may explode under heat or contamination. Keep containers cool and isolated.

Accidental Release Measures

Personal Precautions: Evacuate non-essential personnel, ventilate area, keep away from sources of ignition, avoid skin and eye contact, wear recommended PPE (gloves, goggles, coveralls)
Environmental Precautions: Prevent material from entering drains, waterways, or soil
Methods for Clean-Up: Absorb spill with inert material (sand, earth, vermiculite), collect in open containers, do not close tightly, remove residues with plenty of water
Decontamination: Wash area with water and detergent after collection
Waste Disposal: Dispose of as hazardous organic peroxide waste, consult relevant local regulations

Handling and Storage

Safe Handling: Handle using non-sparking tools, avoid shock, friction, and contamination. Do not return unused product to original container. Keep product away from incompatible materials such as acids, bases, oxidizing agents.
Hygiene Measures: Wash hands and face thoroughly after handling, remove contaminated clothing before entering eating areas.
Conditions for Safe Storage: Store between 2–8°C (35–46°F) in a well-ventilated, cool, dry place, away from direct sunlight and heat sources. Maintain original packaging. Avoid stacking heavy loads. Use temperature monitoring.
Storage Incompatibilities: Keep clear of strong acids, strong bases, reducing agents, and combustibles.

Exposure Controls and Personal Protection

Occupational Exposure Limits: No specific limits for active ingredient, observe national legislation for diluent and workplace organic peroxides.
Engineering Controls: Use local exhaust ventilation, ensure suitable air exchange in process areas.
Respiratory Protection: Use NIOSH-approved respirators in absence of adequate ventilation or if mist/vapor occurs.
Eye Protection: Chemical safety goggles and face shield.
Skin Protection: Full-body coveralls, impervious gloves, apron.
General Protective Measures: Emergency eyewash stations and safety showers should be available at worksite.
Personal Hygiene: Avoid eating, drinking, and smoking during handling.

Physical and Chemical Properties

Appearance: Viscous liquid or paste, colorless to pale yellow
Odor: Mild, sweet odor from diluent
Odor Threshold: Not determined
pH: Not applicable
Melting Point/Freezing Point: Below 0°C depending on diluent
Boiling Point: Not applicable due to decomposition
Flash Point: Above 100°C (diluent dependent)
Evaporation Rate: Slow (based on diluent)
Flammability: May ignite under heat; burns with moderate intensity
Explosive Properties: Organic peroxide, risk of explosion under intense heat or contamination
Vapor Pressure: Low at recommended storage conditions
Solubility: Insoluble in water, soluble in organic solvents
Partition Coefficient (n-octanol/water): Not determined
Auto-ignition Temperature: Above 200°C
Decomposition Temperature: Between 60–150°C (formation of combustible gases)
Relative Density: 0.95–1.05 g/cm³
Viscosity: High, paste-like to syrupy liquid
Other Data: Not volatile, not corrosive to most construction materials under normal conditions

Stability and Reactivity

Chemical Stability: Stable under recommended storage at low temperatures.
Thermal Decomposition: Begins above 50°C, rapid at higher temperatures, releasing oxygen and free radicals.
Possibility of Hazardous Reactions: Violent exothermic decomposition possible from heating, contamination, or mechanical shock.
Material Incompatibilities: Avoid contact with acids, bases, strong oxidizers, reducing agents, amines, and accelerators.
Hazardous Decomposition Products: Carbon monoxide, carbon dioxide, organic acids, and hydrocarbons.
Pressure Build-Up: Containers may rupture if heated.
Polymerization: Self-polymerization not likely, but thermal decomposition can lead to runaway reaction.

Toxicological Information

Likely Routes of Exposure: Inhalation, skin and eye contact, accidental ingestion
Acute Toxicity: Oral LD50 (rat): >2000 mg/kg (active), Dermal LD50: >2000 mg/kg. Diluents may cause drowsiness or nausea at higher exposures.
Skin Corrosion/Irritation: May cause irritation or allergic skin reactions; repeated or prolonged exposure increases risk
Serious Eye Damage/Irritation: Causes severe eye irritation, redness, and tearing
Respiratory Sensitization: Possible with repeated exposure to vapors or mists
Carcinogenicity: No component listed as a confirmed carcinogen by IARC, NTP, or OSHA
Reproductive Toxicity: Data not available for blend; not classified
Specific Target Organ Toxicity (Single/Repeated): No specific data, but can aggravate asthma and other pulmonary conditions
Symptoms: Irritation of respiratory tract, skin and eyes, headache, drowsiness, dizziness with large exposures to diluent
Medical Conditions Aggravated: Pre-existing dermatitis, allergies, asthmatic symptoms

Ecological Information

Ecotoxicity: Aquatic toxicity not fully determined; based on components, toxic to aquatic life with long-lasting effects
Persistence and Degradability: Peroxide breaks down after release into environment; diluent may persist longer
Bioaccumulation Potential: Possible for hydrocarbon diluent components, low for active ingredient
Mobility in Soil: Diluent fraction can migrate, active component degrades on soil contact
Other Adverse Effects: Product may cause oxygen depletion in aquatic systems; avoid release to waterways
Environmental Precautions: Never allow material to reach ground water, open water, or sewage systems

Disposal Considerations

Disposal Methods: Incinerate under controlled conditions at licensed facility. Do not landfill organic peroxides.
Contaminated Packaging: Rinse thoroughly, treat as hazardous; send to authorized hazardous waste facility.
Special Instructions: Do not mix with other waste streams. Neutralize if instructed by competent authority.
Regulatory Compliance: Follow local, regional, and national guidelines for hazardous waste handling.

Transport Information

UN Number: UN 3108 (for organic peroxide Type E, liquid)
Proper Shipping Name: Organic peroxide Type E, liquid (contains 2,2-Bis-4,4-Bis(Tert-Butylperoxy)CyclohexylPropane and diluent)
Hazard Class: 5.2 – Organic peroxide
Packing Group: II or III (as determined by blend stability and tests)
Marine Pollutant: Yes, applicable for diluent fraction
Special Precautions: Keep cool, protect from sunlight and rough handling, do not stack heavy loads
Label Requirements: Red and yellow hazard label, identification number clearly visible
Transport Restrictions: Strict controls for air and ocean freight, always ship with emergency response guidebook

Regulatory Information

OSHA Status: Hazardous Chemical under OSHA Hazard Communication Standard
TSCA Inventory: All components listed (US TSCA)
REACH Status: Registration required for importers in EU; Safety Data Sheet required
Classification and Labeling: Complies with GHS, EU CLP, and U.S. regulations
SARA Title III Sections 311/312 categories: Acute Health, Fire, Reactive Hazards
RCRA Status: Not specifically listed, but hazardous due to peroxide content
Other Regulations: Subject to chemical inventory, transport, storage, and use regulations in most jurisdictions; consult national and state rules for organic peroxides